Broaching is a machining process that uses a toothed tool, called a broach, to remove material. There are two main types of broaching: linear and rotary. In linear broaching, which is the more common process, the broach is run linearly against a surface of the workpiece to effect the cut. Linear broaches are used in a broaching machine, which is also sometimes shortened …
Machining: Milling
Milling is the process of machining using rotary cutters to remove material by advancing a cutter into a workpiece. This may be done varying direction on one or several axes, cutter head speed, and pressure. Milling covers a wide variety of different operations and machines, on scales from small individual parts to large, heavy-duty gang milling operations. It is one of the most …
Machining: Machining vibrations
Machining vibrations, also called chatter, correspond to the relative movement between the workpiece and the cutting tool. The vibrations result in waves on the machined surface. This affects typical machining processes, such as turning, milling and drilling, and atypical machining processes, such as grinding. A chatter mark is an irregular surface flaw left by a wheel that is out of true in grinding or regular mark left when …
Machining operations
There are many kinds of machining operations, each of which is capable of generating a certain part geometry and surface texture. In turning, a cutting tool with a single cutting edge is used to remove material from a rotating workpiece to generate a cylindrical shape. The primary motion is provided by rotating the workpiece, and the …
Machining: Machine tool
A machine tool is a machine for shaping or machining metal or other rigid materials, usually by cutting, boring, grinding, shearing, or other forms of deformation. Machine tools employ some sort of tool that does the cutting or shaping. All machine tools have some means of constraining the workpiece and provide a guided movement of the parts of the machine. Thus the …
Machining: Stages in metal cutting
Machining operations usually divide into two categories, distinguished by purpose and cutting conditions: Roughing cuts Finishing cuts Roughing cuts are used to remove large amount of material from the starting workpart as rapidly as possible, i.e. with a large Material Removal Rate (MRR), in order to produce a shape close to the desired form, but leaving …
